茶叶采摘收集装置设计与仿真分析

Design and Simulation Analysis of Tea-Plucking and Collection Device

  • 摘要: 该文设计了一款茶叶采摘收集装置。此装置采用往复式剪切刀对茶叶进行剪切之后由风管和后置负压风机配合将芽叶吸进茶叶储存箱。文中重点对装置部件进行参数设计并对茶叶剪切过程进行仿真分析,以验证装置的安全可靠性。研究结果表明,通过对剪切刀进行模态分析,7~12阶固有频率变化范围为111.96~1043.3 Hz,工作频率60 Hz,小于111.96 Hz,差值为51.96 Hz,相差25%以上,避免了工作时因发生共振而带来安全隐患。剪切刀固定刀口应力分析结果表明,最大形变量为0.049822 mm,最大应力为213.18 MPa,满足各项力学安全条件,可以为茶叶采摘收集装置的研究提供理论参考。

     

    Abstract: This paper designs a tea-plucking and collection device. The device adopts reciprocating cutting blades to shear tea leaves, and the bud-leaves are sucked into the tea storage box through the cooperation of air ducts and a rear negative-pressure fan. This paper focuses on the parameter design of device components and carries out simulation analysis of the tea-shearing process to verify the safety and reliability of the device. The research results show that modal analysis of the cutting blade reveals that the 7th-12th-order natural frequencies range from 111.96 Hz to 1043.3 Hz. The operating frequency is 60 Hz, which is lower than 111.96 Hz with a difference of 51.96 Hz and a deviation above 25%, thus avoiding potential safety hazards caused by resonance during operation. The stress analysis on the fixed edge of the cutting blade indicates that the maximum deformation is 0.049 822 mm and the maximum stress is 213.18 MPa. The blade satisfies all mechanical safety requirements, which can provide a theoretical reference for the research of tea-plucking and collection devices.

     

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