基于磷酸盐玻璃模压成型工艺的有限元仿真分析

Finite Element Simulation Analysis based on Phosphate Glass Molding Process

  • 摘要: 随着航空航天遥感系统、高精度医疗成像设备等的发展,光学元件作为众多高端设备的核心组成部分,应用越来越广泛,本文围绕磷酸盐玻璃展开研究,通过对精密模压成型技术进行仿真,分析温度、压力等参数与成型质量的关系。首先,绘制出镜片的形状,获取磷酸盐玻璃样品的材料参数;然后,进行三维建模,将所得参数导入到MSC.Marc里面进行仿真;最后,分析工艺参数对光学透镜成型质量的影响规律,用得到的参数以指导后续的实验。结果显示:当加热速率为0.75 ℃/s、加热温度为560 ℃以及加压载荷为1.1 MPa时较为适宜,此时有限元仿真所得的成型透镜残余应力小,成型质量高,对于优化磷酸盐玻璃透镜工艺参数、提高其制造精度具有一定的参考意义。

     

    Abstract: With the development of aerospace remote sensing systems, high-precision medical imaging equipment, and other technologies, optical components, as the core parts of many high-end devices, are being increasingly applied. This paper focuses on the study of phosphate glass, simulating precision molding technology to analyze the relationship between parameters such as temperature and pressure and the molding quality. First, the shape of the lens is drawn, and the material parameters of the phosphate glass samples are obtained; then, three-dimensional modeling is performed, and the obtained parameters are imported into MSC.Marc for simulation; finally, the influence of process parameters on the molding quality of optical lenses is analyzed, and the obtained parameters are used to guide subsequent experiments. The results show that a heating rate of 0.75 ℃/s, a heating temperature of 560 ℃, and a pressing load of 1.1 MPa are relatively suitable. At this time, the formed lens has low residual stress according to finite element simulation and high molding quality, providing a certain reference for optimizing the process parameters of phosphate glass lenses and improving their manufacturing accuracy.

     

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