矿井提升机远程监控与智能故障诊断系统研究

Research on Remote Monitoring and Intelligent Fault Diagnosis System for Mine Hoist

  • 摘要: 矿井提升机作为煤矿核心运输设备,在大规模煤矿开采和复杂工况下,传统监测手段已难以满足及时故障检测与诊断的需求。为解决提升机运行过程中的故障诊断问题,本文提出了一套基于多传感器信号采集与特征分析的故障诊断系统。通过总结提升机的常见故障类型,提出在主要设备上安装传感器的方案实现了数据采集;通过实验分析了提升机典型故障信号,评估了不同时间轴承的运行状态,利用倍频分析实现对早期故障类型的预判;实验结果验证了所提出故障诊断方案在提升机运行状态评估和故障预警中的应用价值,为设备的实时监控、故障预测及预防性维护提供了技术支撑。

     

    Abstract: Mine hoists are the core transportation equipment in coal mines. Under large-scale coal mining and complex working conditions, traditional monitoring methods can no longer meet the needs of timely fault detection and diagnosis. In order to solve the fault diagnosis problem during the operation of the hoist, this paper proposes a fault diagnosis system based on multi-sensor signal acquisition and feature analysis. In this paper, by summarizing the common fault types of the hoist, a scheme of installing sensors on the main equipment is proposed to realize data acquisition; the typical fault signals of the hoist are analyzed through experiments, the operating status of the bearings at different times is evaluated, and the early fault type is predicted by frequency doubling analysis; the experimental results verify the application value of the proposed fault diagnosis scheme in the evaluation of the hoist operation status and fault warning, and provide technical support for real-time monitoring, fault prediction and preventive maintenance of equipment.

     

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