重载货车车轮磨耗预测分析

Wheel Wear Prediction and Analysis for Heavy-Haul Freight Wagons

  • 摘要: 为了研究重载铁路C80型敞车的车轮磨耗,运用多体动力学软件建立重载车辆-轨道耦合动力学模型,结合Kik-Piotrowiski模型和Fastrip模型,采用USFD磨耗模型,利用编程语言开发一个长期磨耗迭代方案,以大秦铁路湖东站至柳村站区段为例,进行车轮磨耗预测。结果表明:一位导向轮对的磨耗主要分布在名义滚动圆的左右两侧,随着运营里程数的增加,车轮的磨耗深度和磨耗范围也逐渐增大,产生严重的车轮踏面圆周磨耗和轮缘磨耗。在20万公里时,最大磨耗深度为7.4 mm,磨耗范围为−41.7~32.8 mm。

     

    Abstract: To investigate the wheel wear of the C80-type gondola freight wagon on heavy-haul railways, a coupled dynamics model of the heavy-haul freight wagon and track was developed using multibody dynamics software. By integrating the Kik-Piotrowski model and the Fastrip model, and adopting the USFD wear model, a long-term wear prediction methodology was implemented through programming. A case study was conducted on the section from Hudong Station to Liucun Station on the Daqin Railway to predict wheel wear. The results indicate that the wear on the first wheelset is primarily distributed on both sides of the nominal rolling circle. As the operating mileage increases, both the depth and extent of wheel wear gradually escalate, leading to severe circumferential tread wear and flange wear. At 200,000 kilometers, the maximum wear depth reaches 7.4 mm, with a wear distribution range of −41.7 mm to 32.8 mm.

     

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