一种高效加工矿机上部机壳沉孔的工艺方法设计

Design of an Efficient Process for Machining Counterbore Holes on the Upper Housing of Mining Crushers

  • 摘要: 针对传统铣削加工效率及加工质量存在的问题,该文通过对矿机上部机壳零件的沉孔传统加工方式的分析及其传统加工程序的设计调整,总结和整理了一套加工该特征的通用工艺方法,并通过一系列的优化整改,设计出一套编程模板,该模板可实现切入-切出轨迹平滑衔接、切削直径简易可调,并采用随形加工以减少空走刀。实际生产应用验证了该工艺方法的合理性,可为解决矿机上部机壳沉孔的加工精度与质量难题提供参考。

     

    Abstract: Aiming at the deficiencies in efficiency and machining quality of conventional milling, this paper analyzes the original processing method for counterbore holes on the upper housing of mining-crusher components and optimizes the traditional machining program. A general process for machining such features is summarized. Through a series of process improvements, a programming template is developed. The template realizes smooth connection of entry-exit tool paths, simple adjustability of cutting diameter, and contour-following machining to reduce idle tool travel. Practical production applications verify the rationality of the proposed method, which can provide references for solving the problems of machining accuracy and quality of counterbore holes on mining-crusher upper housings.

     

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