中速柴油机机体多路孔高精度控制与分析

High-precision Control and Analysis of Multi-holes in Medium Speed Diesel Engine Block

  • 摘要: 针对中速柴油机机体多路孔位置度、同柱度、平行度、垂直度、表面粗糙度尺寸公差要求高的问题,结合制造过程中的人、机、料、法和环五要素进行分析,确定主轴承孔是加工缸套孔、两路凸轮轴孔、过桥齿轮孔(一)和过桥齿轮孔(二)最为重要的整个机体的第—基准。由于机体结构以及附件头尺寸限制,只能采用二次装夹完成。在需要旋转工作台重新建立坐标系时,采用宏程序一次定位,建立机体四周面的四个加工坐标系,提高了定位精度。实测粗、半精和精加工过程中喷油凸轮轴孔和进排气凸轮轴孔的加工节拍及一号附件头和二号附件头在每30 min的实际伸长量,采用五阶多项式最小二乘法对上述数据进行拟合,求解出附件头伸长量随加工时间的变化规律并进行动态补偿。以编号1和编号8轴承孔建立测量基准,实测多路孔的偏差值均在技术要求以内,实现了中速柴油机机体多路孔高精度控制。

     

    Abstract: To solve the problem of high dimensional tolerance requirements for multi-hole position, same column, parallelism, perpendicularity and surface roughness of medium speed diesel engine block, the main bearing hole is determined to be the most important reference for the whole block by analyzing the five elements of man, machine, material, method and ring in the manufacturing process. Due to the limitation of body structure and accessory head size, secondary clamping can only be used. When it is necessary to re-establish the coordinate system of the rotary table, the macro-program is used for one-time positioning, and the four processing coordinate systems around the machine body are established to improve the positioning accuracy. To measure the machining tact of fuel injection camshaft bore and intake and exhaust camshaft bore and the actual elongation of No. 1 accessory head and No. 2 accessory head every 30 min during rough, semi-fine and fine machining, fit the above data with the Five-order Polynomial Least Squares Method, solve the change rule of accessory head elongation with machining time and make dynamic compensation. Based on bearing holes No. 1 and No. 8, the measured deviation values of the multi-way holes are within the technical requirements, and the high-precision control of the multi-way holes of the body of the medium-speed diesel engine is realized.

     

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