立井提升机机电一体化智能预警管控体系优化研究

Research on the Optimization of the Electromechanical Integration Intelligent Early Warning and Control System for Vertical Elevators

  • 摘要: 为解决立井提升机井底撒煤堆积可能托起尾绳、诱发绳体扭转磨损及断绳事故的问题,提出一种井底堆煤智能预警管控方案。该方案以漏煤斗下口为关键监测位置,布置1个电极式煤位传感器,通过无线电传输、继电器回路、ABB PLC采集及上位机组态显示,实现堆煤状态实时感知、同步报警和人工处置闭环。现场实践表明,系统报警信号响应时间不超过1 min,井底堆煤漏报次数为0,因堆煤导致的非计划停机次数为0,有效提升了主井提升系统隐患发现时效和安全管控水平。

     

    Abstract: To address the issue of coal accumulation at the bottom of vertical shaft hoists that may lift tail ropes, induce torsional wear, and cause rope breakage, an intelligent early-warning and control scheme for coal accumulation at the shaft bottom is proposed. This scheme identifies the lower opening of the coal discharge hopper as the key monitoring point, equips it with a electrode-based coal level sensor, and utilizes radio transmission, relay circuits, ABB PLC data acquisition, and upper-level system status display to achieve real-time monitoring of coal accumulation status, synchronized alarms, and a closed-loop manual response mechanism. Field applications demonstrate that the system's alarm response time does not exceed 1 minute, there have been zero missed detection cases of coal accumulation, and zero unplanned shutdowns caused by coal accumulation, significantly enhancing both the timeliness of hazard identification and safety management in main shaft hoisting systems.

     

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