人造石墨负极材料半自动包装机设计及应用

Design and Application of Semi-automatic Packaging Machine for Artificial Graphite Anode Materials

  • 摘要: 针对目前人造石墨负极材料包装效率低、质量不稳定及依靠人工过多等问题,设计基于PLC控制系统的半自动包装机。重点分析包装工艺流程,采用三维建模设计物料输送、计量称重、填充装袋、封口等模块,开发PLC控制和计量称重系统,分别设计25 kg标袋与600k吨袋包装机。部署重量、光电、热电偶等传感器实时监测包装参数并反馈给PLC,PLC根据预设控制逻辑和参数,对包装机的各个执行机构进行精确控制,实现包装过程的自动化和智能化。通过对包装精度、包装速度、封口质量及控制系统稳定性进行试验,结果表明,标袋和吨袋包装机各项性能均满足设计要求,实现负极材料包装过程的高效、精准和稳定,适用于中小企业柔性化生产需求。

     

    Abstract: To address the issues of low packaging efficiency, unstable quality, and excessive reliance on manual labor in the packaging of artificial graphite anode materials, a semi-automatic packaging machine based on a PLC control system is designed. The packaging process flow is analyzed in detail, and 3D modeling is used to design modules such as material conveying, metering and weighing, filling and bagging, and sealing. A PLC control system and a metering and weighing system are developed, with separate packaging machines designed for 25 kg standard bags and 600 kg ton bags. Sensors such as weight sensors, photoelectric sensors, and thermocouples are deployed to monitor packaging parameters in real-time and feed them back to the PLC. The PLC precisely controls each actuator of the packaging machine according to preset control logic and parameters, realizing the automation and intelligence of the packaging process. Tests on packaging accuracy, packaging speed, sealing quality, and control system stability show that both the standard bag and ton bag packaging machines meet the design requirements, achieving efficient, accurate, and stable packaging of anode materials, which is suitable for the flexible production needs of small and medium-sized enterprises.

     

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