一种高铁继电器弱信号导通可靠性“V”型电接触结构设计

Design of a “V”-Shaped Electrical Contact Structure fou High-Speed Rail Relays Ensuring Weak-Signal Conductivity Reliability

  • 摘要: 本文基于楔形力学原理与弹性动力学原理,提出一种高铁继电器“V”型触头电接触结构形式设计方案,通过对此设计的相关试验验证,其在高铁继电器主要性能指标如接触电阻、弱信号接通、短路能力及电寿命方面的有显著优势。该高铁继电器电接触结构其接触电阻稳定在3.0 mΩ以下,耐受125 kA/4 s短路电流冲击,机械操作寿命超过1000×104次,为高可靠性电磁继电器设计提供理论支撑。

     

    Abstract: Based on the principles of wedge mechanics and elastic dynamics, this paper proposes a V-shaped contact electrical contact structure for high-speed rail relays. Experimental verification demonstrates its significant advantages in key performance indicators such as contact resistance, weak-signal switching capability, short-circuit withstand capacity, and electrical lifespan. Test results show that this contact structure maintains a stable contact resistance below 3.0 mΩ, withstands short-circuit current impacts of 125 kA/4 s, and achieves a mechanical operational lifespan exceeding 10 million cycles. This research provides theoretical support for the design of highly reliable electromagnetic relays.

     

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