船用汽力装置回汽制动过程中转子扭转应力分析

Torsional Stress Analysis of the Rotors in Astern Steam Braking Conditions for Steam-Powered Ships

  • 摘要: 船用汽力装置的回汽制动能力是蒸汽动力船舶实现紧急制动的关键保障。该文通过对回汽制动过程中高、低压转子变工况工作特性的分析,建立了回汽制动工况下高、低压转子后端轴颈处的扭转应力模型,并利用仿真软件构建了相应的 Simulink 仿真模型。仿真结果表明,在蒸汽动力装置回汽制动过程中,若采用正、倒车汽轮机同时进汽的“完全进汽”策略,低压转子后端轴颈处的扭转应力可能超过安全许用值,从而导致转子使用寿命降低,甚至发生断裂风险。因此,有必要对倒车和正车汽轮机进汽阀的开启与关闭策略进行优化。对船用汽力装置回汽制动过程中转子扭转应力的分析,可为蒸汽动力船舶回汽制动控制策略的优化研究奠定基础,并为提升船舶机动性提供有益参考。

     

    Abstract: The astern steam braking capacity of marine steam power plants is a fundamental guarantee for the emergency braking ability of steam-powered ships. By analyzing the operating characteristics of the high-pressure and low-pressure rotors under variable working conditions during the astern steam braking process, torsional stress models of the rear journals of the high-pressure and low-pressure rotors are established. In addition, a Simulink-based simulation model of the torsional stress at the rear journals of the rotors is developed. The simulation results indicate that during the astern steam braking process of the steam power plant, when a full steam admission strategy involving simultaneous steam admission to the ahead and astern turbines is adopted, the torsional stresses at the rear journals of the low-pressure rotor exceed the allowable safety limits. This may result in a reduction in the service life of the rotors or even lead to fracture. The torsional stress analysis of the rotors during astern steam braking of marine steam power plants provides a basis for optimizing steam braking control strategies for steam-powered ships and offers a reference for improving ship maneuverability.

     

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