高低温交变环境下机械式扭矩扳手计量误差补偿方法

Compensation Method for Measurement Error of Mechanical Torque Wrenches under High and Low Temperature Alternating Environment

  • 摘要: 对高低温交变环境下机械式扭矩扳手误差特性进行了简要分析,构建了高低温交变误差补偿模型。该文针对机械式扭矩扳手在高低温交变环境下的计量漂移问题,以STW-200为对象开展了误差特性研究。基于此建立温度-扭矩耦合补偿模型,通过最小二乘辨识参数并引入温度二次项优化,补偿后误差峰-峰值降至±0.25%。工程验证表明,装置使汽车底盘装配线扭矩合格率提升10%以上,节拍保持≤2.5 s。

     

    Abstract: A brief analysis was conducted on the error characteristics of mechanical torque wrenches under high and low temperature alternating environments, and a high and low temperature alternating error compensation model was established. To address the metrological drift of mechanical torque wrenches under high and low temperature alternating environments, an error characteristic study was conducted on an STW-200. Based on this, a temperature-torque coupled compensation model was established. Through least squares parameter identification and the introduction of a quadratic temperature term optimization, the post-compensation error peak-to-peak value was reduced to ±0.25%. Engineering verification indicated that the device improved the torque qualification rate of the automobile chassis assembly line by over 10%, while maintaining a takt time of ≤2.5 s.

     

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