液体静压导轨结构设计与分析

Structural Design and Analysis of Hydrostatic Guide Rail

  • 摘要: 本文以精密平面磨床用中心导向式静压导轨为研究对象,针对其在重力与热应力耦合作用下的变形特征及结构刚性开展研究。通过构建数值分析模型,模拟重力、工件载荷及环境温度变化等工况,结合整体及下油腔、上油腔、侧油腔导轨面的变形云图与曲线,分析变形规律及关键参数。结果表明,该导轨变形呈对称特性,整体变形以热变形为主,各油腔导轨面变形差值处于可控范围。研究验证了该结构具备良好的刚性与对称性,可满足工程需求,为静压导轨优化设计提供了理论依据与参考。

     

    Abstract: In this paper, the center-guided hydrostatic guide rail for precision surface grinding machine is taken as the research object, and its deformation characteristics and structural rigidity under the coupling of gravity and thermal stress are studied. By constructing a finite element model, the deformation law and key parameters are analyzed by simulating the working conditions of gravity, workpiece load and ambient temperature change, combined with the deformation cloud diagram and curve of the guide rail surface of the overall and lower oil cavity, upper oil cavity and side oil cavity. The results show that the deformation of the guide rail is symmetrical, the overall deformation is mainly thermal deformation, and the deformation difference of each oil cavity guide rail surface is within a controllable range. The study verifies that the structure has good rigidity and symmetry, which can meet the engineering requirements, and provides a theoretical basis and reference for the optimal design of hydrostatic guide rails.

     

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