数控刀具自动装拆装置动力学特性研究

Research on the Dynamic Characteristics of the Automatic Tool Loading and Unloading Device for CNC Tools

  • 摘要: 为提高数控加工精度与自动化水平,数控刀具自动装拆系统的动态性能至关重要。作为刀具快速装拆的核心部件,其驱动系统的动力学特性直接影响加工质量与运行可靠性。本文针对其核心驱动部件—丝杆传动系统的动力学特性展开深入研究。基于SolidWorks软件建立系统的精确几何模型,并通过ANSYS Workbench平台构建其动力学仿真模型。采用模态分析方法,求解并提取出系统前六阶的固有频率及对应的振型特征,明确其固有振动特性,为工作频段的共振规避提供理论依据;进一步通过谐响应分析,研究系统在周期载荷作用下的稳态响应特性,识别结构在频域内的动态薄弱环节与最大响应区域。研究结果表明:系统在特定频段存在显著动态响应,需在相应部位进行结构优化。本研究为该类自动装拆装置的动态性能评估与结构优化设计提供了重要的理论依据。

     

    Abstract: To enhance the precision and automation level of CNC machining, the dynamic performance of the automatic tool assembly and disassembly system is crucial. As the core component for rapid tool assembly and disassembly, the dynamic characteristics of its drive system directly affect the machining quality and operational reliability. This paper conducts an in-depth study on the dynamic characteristics of its core drive component, the lead screw transmission system. Based on SolidWorks software, an accurate geometric model of the system is established, and its dynamic simulation model is constructed through the ANSYS Workbench platform. Using modal analysis method, the first six natural frequencies and corresponding mode shapes of the system are solved and extracted to clarify its inherent vibration characteristics, providing a theoretical basis for resonance avoidance in the operating frequency band. Furthermore, through harmonic response analysis, the steady-state response characteristics of the system under periodic load are studied, identifying the dynamic weak links and maximum response areas of the structure in the frequency domain. The research results show that the system exhibits significant dynamic response in specific frequency bands, necessitating structural optimization at corresponding locations. This study provides an important theoretical basis for the dynamic performance evaluation and structural optimization design of such automatic assembly and disassembly devices.

     

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