电动三轮清运车车架连接结构强度仿真分析与试验研究

Simulation Analysis and Experimental Research on the Strength of the Frame Connection Structure of Electric Three-Wheeled Cleaning Vehicles

  • 摘要: 电动三轮清运车结构中,车架与斗架之间的连接结构的承载能力及使用寿命是评估其长期可用性的关键因素。该文建立并分析了两种典型工况下连接结构的实际载荷大小,并将其等效转化为销轴连接结构中销孔的受力状态。然后对实际销轴连接结构进行测量并建立三维模型,利用有限元分析软件对销轴连接结构的应力进行分析,同时在关键部位布置应变片开展实验测试,完成了不同路况下典型载荷工况的实验验证。结果显示,该销轴连接结构的应力不超过37 MPa,满足长期使用需求。此研究为电动三轮清运车销轴连接结构的设计和使用提供了重要依据。

     

    Abstract: During the operation of the cleaning vehicle, the bearing capacity and service life of the pin connection structure between the frame and the bucket frame are key factors in evaluating its long-term usability. Therefore, the actual load magnitudes under two typical working conditions are established and analyzed, and then transformed into the stress conditions on the actual contact surface of the pin connection structure. The actual pin connection structure is measured and a three-dimensional model is established. Using finite element analysis software, the stress of the pin connection structure is analyzed and strain gauges are attached for measurement. The experimental verification of typical load conditions under different road conditions is completed. The results show that the stress level of the pin connection structure does not exceed 37 MPa, meeting the long-term use requirements. This study provides an important basis for the design and application of pin connection structures in electric three-wheeled cleaning vehicles.

     

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