关于螺栓表面使用DLC膜层表面防护的研究分析

Research and Analysis on Surface Protection of Bolts Using DLC Film Coatings

  • 摘要: 铝合金和钢材是重要的航空材料,广泛应用于航空航天和船舶制造等领域。由于材质的微动磨损,导致大量零部件出现寿命降低现象,过早引发疲劳失效。为解决某型机阻尼器螺栓微动磨损问题,考虑将金刚石(DLC)膜层引入螺栓的表面防护中。该文通过划痕法测量DLC膜层性能,验证了类金刚石(DLC)膜层具有表面硬度高、摩擦系数低、耐磨性能好等优点,具有优异的微动磨损性能。然后对有DLC涂层与无DLC涂层的不锈钢螺栓进行疲劳性能对比试验,结果表明:DLC膜层在提高耐磨性能的同时,不会降低金属的疲劳性能。

     

    Abstract: Aluminum alloy and steel are important aerospace materials and are widely used in fields such as aerospace and shipbuilding. Due to fretting wear of materials, many components experience reduced service life and premature fatigue failure.To address the fretting wear issue of damper bolts in a certain aircraft model, the introduction of diamond-like carbon (DLC) film as a surface protection method for the bolts was considered. In this study, the properties of the DLC film were evaluated using the scratch test method. The results verified that the diamond-like carbon (DLC) film possesses advantages such as high surface hardness, low friction coefficient, and excellent wear resistance, demonstrating outstanding fretting wear performance. Furthermore, comparative fatigue tests were conducted on stainless steel bolts with and without DLC coating. The results show that while the DLC film significantly improves wear resistance, it does not reduce the fatigue performance of the metal.

     

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