载流点接触下PCN流体润滑演变的数值模拟与实验研究

Numerical Simulation and Experimental Study on Lubrication Evolution of PCN Fluids in Current-Carrying Point Contacts

  • 摘要: 针对载流工况下润滑油膜因焦耳热效应发生破裂的难题,本文引入具有高Zeta电位的极性碳基纳米复合流体(PCN),提出了一种利用电场主动调控流变特性的抗热衰减策略。基于非对称双电层(AEDL)理论,建立了包含热致稀薄与电粘增强竞争机制的点接触弹性流体动力润滑(EHL)数值模型。仿真结果表明,PCN 流体在接触电压诱导下产生的电粘效应能有效补偿热致粘度损失,将进入全膜润滑状态的临界频率降低了约50%。球-盘载流摩擦实验证实,在低频重载电流冲击下,基础油发生严重的边界润滑失效,而 PCN 流体仍能维持低且稳定的摩擦系数。研究揭示了“电-热”竞争的物理本质,为载流传动系统的润滑设计提供了理论依据。

     

    Abstract: To address the critical issue of lubricating film rupture induced by Joule heating under current-carrying conditions, this paper introduces polar carbon-based nanocomposites (PCN) featuring high Zeta potentials. An anti-thermal degradation strategy is proposed, which utilizes the electric field to actively modulate the rheological properties of the fluid. Based on the Asymmetric Electric Double Layer (AEDL) theory, a numerical model for point contact elastohydrodynamic lubrication (EHL) is established. This model incorporates a competitive mechanism between thermal thinning and electro-viscous enhancement. Simulation results indicate that the electro-viscous effect generated by PCN fluids under contact voltage induction effectively compensates for thermally induced viscosity loss. Consequently, the critical frequency required to enter the full-film lubrication regime is reduced by approximately 50%. Ball-on-disc current-carrying tribological experiments confirm that under low-frequency, heavy-load, and current shock conditions, the base oil undergoes severe boundary lubrication failure. In contrast, the PCN fluid maintains a low and stable friction coefficient. This study reveals the physical nature of the “electric-thermal” competition and provides a theoretical basis for the lubrication design of current-carrying transmission systems.

     

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