航行器贮存箱类结构件自动焊接总体方案设计及应用

Overall Scheme Design and Application of Automatic Welding for Structural Parts of Aircraft Storage Tank

  • 摘要: 随着数字化、自动化及智能控制技术的发展,传统制造业逐渐向以工业机器人为核心的智能制造转型。某航行器贮存箱零件具有大型薄壁、结构多样、尺寸不一等特点,目前的生产方式大多采用工人手动焊接的方式,这种方式效率极为低下。为解决以上难点,该文基于某箱体类产品结构件特点进行了工艺分析,设计了自动焊接总体方案,并进行了焊接工艺评定及焊接验证。验证发现,该结构件焊接质量稳定性、一致性很高,能够有效替代传统人工焊接方式。尤其是在批量较大的焊接结构件生产中,经过快速装夹即可实现自动焊接,其生产效率相比人工焊接提升近 5 倍。同时,焊接质量达到了评定 II 级焊缝水平,显著降低了工人的劳动强度。

     

    Abstract: With the continuous development of digital technology, automation and intelligent control technology, traditional manufacturing industry gradually takes industrial robots as the core to carry out intelligent manufacturing. Because the parts of an aircraft storage box have the characteristics of large thin wall, various structures and different sizes, the current production methods mostly adopt the manual welding method of workers, which is inefficient. In order to solve the above difficulties, this paper analyzes the process based on the characteristics of the structural parts of a box-type product, designs the overall scheme of automatic welding, and evaluates the welding process. The welding verification is carried out for the welded structural parts. The welding quality is stable and consistent, and the production efficiency is improved. For the large batch of welded structural parts, the welding can be realized after fast clamping, and the welding efficiency is nearly 5 times higher than that of manual welding. The welding quality evaluation level II weld level reduces the labor intensity, and provides a reference for the introduction of automated welding technology in an industry.

     

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