面向零碳工厂的再生制动能量回收系统设计

Design Of a Regenerative Braking Energy Recovery System For Zero-carbon Factories

  • 摘要: 为实现零碳工厂中电机系统的高效能量利用,针对电机制动过程中因输出电压逐渐下降而导致能量回收困难的问题,设计了面向零碳工厂的再生制动能量回收成套系统。该系统以ARM公司STM32单片机为核心控制器,采用增量式PID控制算法,实现了电机制动与驱动模式的一体化控制。通过推挽—变压器电路与电压负反馈机制组成升压回路,对制动能量进行升压处理,并利用电子切换开关实现制动与驱动模式的无缝连接。实验表明,该系统能够有效将制动能量升压至储能系统的充电电压要求范围内,PID控制算法可精确调节驱动模式下电机的转速,显著提高零碳工厂能源利用效率。

     

    Abstract: To achieve high-efficiency energy utilization in the motor system of a zero-carbon factory, a complete set of regenerative braking energy recovery equipment has been designed to address the difficulty of energy recovery caused by the gradual decline in output voltage during the motor braking process. This device uses the ARM STM32 microcontroller as the core controller and employs an incremental PID control algorithm to achieve integrated control of motor braking and driving modes. Through a push-pull transformer circuit and a voltage negative feedback mechanism, a boost loop is formed to elevate the braking energy, while an electronic switching circuit enables seamless transition between braking and driving modes. Experiments demonstrate that this device can effectively boost the braking energy to meet the charging voltage requirements of the energy storage system. The PID control algorithm precisely regulates the motor speed in driving mode, significantly improving the energy utilization efficiency of the zero-carbon factory.

     

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