带式输送机运行状态视觉检测系统设计应用

Design and Application of Visual Inspection System for Running Status of Belt Conveyor

  • 摘要: 该文针对带式输送机系统煤流量识别精度差、反应速度慢,无法满足煤量-带速自适应匹配控制要求的现状,提出了一种新的输送机运行状态视觉检测系统设计方案,能够通过视觉检测和深度学习实现对输送机上的煤流量进行精确监测。该系统利用视觉监测系统对煤流情况进行图像提取、分割及增强处理及分析,利用深度学习理论实现对煤流量检测的数据分析和计算方案优化。根据实际应用表明,新的控制系统对煤流量的检测偏差在0.2%以内,为实现输送机的煤量-带速自动调整,提高输送机的运行经济性奠定了基础。

     

    Abstract: To tackle the problems of low coal flow recognition accuracy and slow response speed in belt conveyor systems, which fail to satisfy the requirements for adaptive matching control between coal quantity and belt speed, this paper proposes a novel design scheme for a visual detection system of conveyor operating status. The system can accurately monitor the coal flow on the conveyor through visual detection and deep learning. The system utilizes a visual monitoring system to extract, segment, enhance and analyze images of coal flow, and utilizes deep learning theory to optimize data analysis and calculation schemes for coal flow detection. According to practical applications, the new control system has a detection deviation of less than 0.2% for coal flow, laying the foundation for achieving automatic adjustment of coal quantity belt speed of the conveyor and improving its operational economy.

     

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