基于AI技术的皮带机故障诊断系统研究

Research on Belt Conveyor Fault Diagnosis System Based on AI Technology

  • 摘要: 针对矿用皮带机运行工况复杂,故障率高,而现用故障诊断方法,存在效率低,精准性差的不足,为有效提高皮带机故障诊断效率,基于皮带机的主要结构,结合其常见故障现象,应用AI技术设计了皮带机故障诊断系统。文中具体开展了基于多源传感数据的振动频谱特征提取、构建了融合卷积神经网络与时序分析的故障分类模型、设计了基于机器视觉的皮带撕裂动态检测算法、搭建了边缘计算与云端协同的智能诊断架构、验证了多模态数据融合对复杂工况的适应性、优化了故障定位的可解释性模型可视化模块,不仅如此,还结合具体的应用案例,从皮带机异常振动方面,异常图像诊断效果方面分析了应用效果,最终结果表明:应用基于AI技术的皮带机故障诊断系统,可及时高效的诊断皮带机故障,快速定位故障部位,缩短了皮带机故障处理时间,保障了皮带机的安全稳定高效运行。

     

    Abstract: In view of the complex operation conditions and high failure rate of mining belt conveyor, the existing fault diagnosis method has the shortcomings of low efficiency and poor accuracy. In order to effectively improve the fault diagnosis efficiency of belt conveyor, based on the main structure of belt conveyor and combined with its common fault phenomena, the application of AI technology is designed to design the fault diagnosis system of belt conveyor. This paper specifically carried out vibration spectrum feature extraction based on multi-source sensing data, built a fault classification model integrating convolutional neural network and time series analysis, designed a dynamic belt tear detection algorithm based on machine vision, built an intelligent diagnosis architecture based on edge computing and cloud collaboration, verified the adaptability of multi-modal data fusion to complex working conditions, and optimized the solver of fault location Interpretation model visualization module, not only that, but also combined with specific application cases, from the belt conveyor abnormal vibration, abnormal image diagnosis effect analysis of the application effect, the final results show: The application of AI technology based belt conveyor fault diagnosis system can diagnose the belt conveyor fault in a timely and efficient manner, quickly locate the fault part, shorten the fault handling time of the belt conveyor, and ensure the safe, stable and efficient operation of the belt conveyor.

     

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