DMS可溶球座42CrMo拉杆断裂失效分析与改进

Fracture Analysis and Improvement Research on 42CrMo Steel Pull Rod of DMS Soluble Ball Seat

  • 摘要: 基于可溶球座射孔联作压裂作业过程出现的拉杆断裂问题,该文通过断口宏观分析、受力分析、化学成分分析、硬度检测、金相组织分析和拉伸性能试验,分析了拉杆断裂原因。结果显示,拉杆断裂主要因素为拉杆抗拉强度不足、材料组织性能差;同时提出提高调质硬度、改进热处理工艺和优化拉杆设计等三个拉杆防断裂改进措施。

     

    Abstract: Based on the tie rod fracture problem occurring during the perforation and combined fracturing operation of a soluble ball seat, this paper analyzes the fracture causes of the tie rod through macroscopic fracture analysis, force analysis, chemical composition analysis, hardness testing, metallographic structure analysis and tensile property tests. The results show that the main factors leading to tie rod fracture are insufficient tensile strength and poor microstructure and properties of the material. Meanwhile, three improvement measures for preventing tie rod fracture are proposed, including increasing quenching and tempering hardness, optimizing the heat treatment process and improving the structural design of the tie rod.

     

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