连铸平台机器人智能作业系统开发与应用

Development and Application of Intelligent Operation System for Robots on Continuous Casting Platform

  • 摘要: 该文针对连铸平台作业环境高温高危,人工操作存在安全风险高、作业效率低、劳动强度大等突出问题,提出连铸平台机器人智能作业系统建设方案,重点对工业机器人、机器视觉、智能控制等技术的集成应用,以及油缸拆装、长水口对接和中包测温取样等全流程无人化作业的构建展开设计与研发,得出覆盖“三个替代”(机器人替人、程序替经验、智能联动替离散操作)的全流程无人化作业解决方案,并验证了系统在本质安全提升、连续高效作业、减员降本等方面的可行性与有效性,可彻底将操作人员从高危环境中解放,显著提升操作一致性与资源利用效率,为钢铁企业智能化、绿色化转型提供核心技术支撑。

     

    Abstract: The operating environment of the continuous casting platform is characterized by high temperature and high risk, where manual operations face prominent problems such as significant safety hazards, low efficiency, and heavy labor intensity. To address these issues, this paper proposes a construction scheme for a robotic intelligent operation system for the continuous casting platform, focusing on the integrated application of industrial robots, machine vision, intelligent control, and other key technologies. The design and development cover the construction of a full-process unmanned operation system, including cylinder disassembly and assembly, long nozzle docking, and tundish temperature measurement and sampling. The research results form a comprehensive unmanned operation solution that embodies the “three replacements”: replacing humans with robots, replacing experience with programs, and replacing discrete operations with intelligent linkage. The feasibility and effectiveness of the system have been verified in terms of intrinsic safety improvement, continuous and efficient operation, and headcount and cost reduction. The system completely liberates operators from high-risk environments, significantly improves operational consistency and resource utilization efficiency, and provides core technical support for the intelligent and green transformation of iron and steel enterprises.

     

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