矿用钻机远程电液控制系统的设计及应用分析

Design and Application Analysis of Remote Electro-Hydraulic Control System for Mine Drilling Rig

  • 摘要: 为解决矿井钻机近旁操作存在的人员密集、安全风险高、钻进效率低等问题,该文设计了一套基于电液比例控制的远程电液控制系统:采用“地面指挥中心-井下控制单元-液压执行系统”三级架构,集成S7-300 PLC、电液比例阀、Wi-Fi/4G冗余通信及PID控制算法,实现钻机远程操控与参数实时监控。 现场应用表明:每班减少井下人员2~3人,钻进效率提升15%,年节约人工成本约45万元,故障率下降20%,通信成功率≥99.9%,显著提高了钻机作业安全性与自动化水平。

     

    Abstract: To address the problems of crowded operators, high safety risks and low drilling efficiency arising from on-site operation near mine drilling rigs, this paper designs a remote electro-hydraulic control system based on electro-hydraulic proportional control. The system adopts a three-layer architecture of ground command center, underground control unit, hydraulic execution system, and integrates S7-300 PLC, electro-hydraulic proportional valves, Wi-Fi/4G redundant communication and PID control algorithm to realize remote operation of drilling rigs and real-time parameter monitoring. Field application results show that the system reduces underground personnel by 2~3 persons per shift, increases drilling efficiency by 15%, saves approximately 450,000 CNY in annual labor costs, reduces the failure rate by 20%, and achieves a communication success rate of ≥99.9%, significantly improving the safety and automation level of drilling rig operations.

     

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