记忆合金垫片恢复力与相变特性试验研究

Experimental Study on Phase Transition and Restorative Force Characteristics of Shape Memory Alloy Intelligent Gaskets

  • 摘要: 针对电气化铁路并沟线夹在运行中因发热导致的接触电阻增大、连接松动等问题,本文开展了记忆合金垫片的相变温度与恢复力特性试验研究。通过差示扫描量热法(DSC)确定了垫片的相变温度区间,并利用电子万能试验机与高低温试验箱,系统测试了M16记忆合金垫片在升温与降温过程中的恢复力变化。并利用大电流发生器和红外热像仪模拟测试记忆合金垫片和弹簧垫圈在大电流下温升数据。试验结果表明,记忆合金垫片的奥氏体相变相变终了温度(Af)为43.34 ℃。恢复力测试显示,垫片恢复力随温度升高显著增强,其显著增长区间与相变区间高度吻合,且在降温过程中仍保持较高的残余恢复力。温升测试表明,记忆合金垫片在线夹温度达到70 ℃左右,垫片输出恢复力,增加夹紧力,减小接触电阻,温度开始下降。记忆合金垫片的应用有助于解决导流线夹松动引起的发热,提高运行的安全性。

     

    Abstract: This study investigates the phase transition temperature and restoration force characteristics of shape memory alloy gaskets to address issues such as increased contact resistance and loosening connections in parallel grooved clamps of electrified railways caused by thermal generation during operation. The phase transition temperature range of the gaskets was determined using Differential Scanning Calorimetry (DSC), while a universal testing machine and temperature-controlled chamber were employed to systematically evaluate the restoration force variations of M16 shape memory alloy gaskets during heating and cooling processes. Additionally, a high-current generator and infrared thermography were utilized to simulate and measure temperature rise data of the shape memory alloy gaskets and spring washers under high-current conditions.Experimental results demonstrate that the completion temperature of the Austenite phase transition (Af) for the shape memory alloy gaskets is 43.34 ℃. Restoration force testing revealed that the gasket's restoration force significantly increases with rising temperature, with the pronounced growth range closely aligning with the phase transition interval. Furthermore, the gaskets retain a high residual restoration force even during the cooling phase. Temperature rise tests indicate that when the clamp temperature reaches approximately 70 ℃, the gasket generates a restoration force, enhancing the clamping force, reducing contact resistance, and initiating a temperature decline. The application of shape memory alloy gaskets effectively mitigates heat generation caused by clamp loosening, thereby improving operational safety.

     

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