石油钻机模块化步进式移运系统设计开发

Design and Development of Modular Stepping Transportation System for Oil Rigs

  • 摘要: 丛式井钻机和人工岛钻机的现场井位通常采用不规则布置,钻机在井口间的移动会严重影响现场油气开采的效率和成本。为实现钻机在不同井口间的自由移动,该文研制了石油钻机模块化步进式移运系统。该系统针对大型钻机采用了八点法布置,针对中小型钻机采用了四点法布置,系统可实现钻机沿任意方向的自动平移和原地旋转,且平移过程可实时监测,运动误差可自动补偿。系统包含操作台、无线遥控和触摸屏三种控制模式,各模式之间存在权限互锁,可满足不同工况下的控制需求;通过载荷计算以及偏差计算可进一步确保移运系统满足钻机移运需求,并为后期同类产品设计提供参考依据。

     

    Abstract: Well locations of cluster well rigs and artificial island rigs are generally arranged irregularly. The relocation of drilling rigs between wellheads greatly restricts the efficiency and raises the cost of on-site oil and gas exploitation. To enable free movement of rigs among various wellheads, this paper develops a modular stepping transportation system for oil drilling rigs. The system adopts an eight-point layout for large drilling rigs and a four-point layout for medium and small-sized rigs. It can realize automatic translation in any direction and in-situ rotation of the rig. The translation process supports real-time monitoring, and motion errors can be automatically compensated. The system is equipped with three control modes, namely console operation, wireless remote control and touch screen control. Authority interlock is configured between different modes to meet control demands under diverse working conditions. Load calculation and deviation calculation are carried out to further verify that the transportation system satisfies the rig moving requirements, and the calculation results can provide references for the design of similar products in follow-up engineering.

     

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