新型大管径接箍拧接机设计与实现方法

Design and Implementation Method of a New Type of Large Diameter Pipe Coupling Screw-on Machine

  • 摘要: 该文结合接箍拧接机的技术现状、问题及发展趋势,阐述了其在石油工业中的重要性。针对传统接箍拧接机作业过程中存在的作业费用高、上卸扣质量难以控制等问题,基于全自动数控、自动化作业的设计思路,给出了新型大管径接箍拧接机总体结构的设计方案、工作原理、主要结构组成及性能参数,重点探讨了智能控制、精密传动和自适应拧紧等关键技术的实现方式,分析了技术改良对提升石油管材连接质量和效率的影响,结合新旧机型主要参数验证了技术改良的优势。最后,对接箍拧接机技术的未来发展趋势进行了展望,为相关领域的研究和应用提供参考。

     

    Abstract: Based on the current technical status, existing issues, and future development trends of the coupling screw-on machine, this paper elucidates their significance in the petroleum industry. A design concept of fully automatic numerical control and automation operation is proposed to address the problems of high operating costs and difficult control of the quality of the upper and lower buckles in the traditional coupling screw-on machine process. The overall structure design scheme, working principle, main structural components, and performance parameters of a new type of large-diameter coupling screw-on machine are presented, with a focus on the implementation of key technologies such as intelligent control, precision transmission, and adaptive tightening. The impact of technological improvements on improving the quality and efficiency of petroleum pipe connections is analyzed, and the advantages of technological improvements are verified by combining the main parameters of new and old models. Finally, the future development trend of the coupling screw-on machine technology was discussed, providing reference for research and application in related fields.

     

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