安全壳机械贯穿件锻件研制

Development of Large-sized Forged Components for Mechanical Penetrations in Containment Vessels

  • 摘要: 该文对某公司核岛安全壳机械贯穿件锻件研制过程进行了分析总结,此锻件具有细长薄壁台阶结构。为制备核电锻件用高品质钢锭,自主设计了一种钢包循环次数管控方案,并结合钢包包龄修正Ca线加入量,取得了Ds类夹杂物≤1.0级的效果。锻造设计专用保温装置,实现了多阶段控温锻造方法,降低了两端温降,减少火次,避免高温小锻比锻造。根据成分计算相变点,确定两次正火温度,获得7.5级细小晶粒;回火增加扩氢时间,有效避免氢致缺陷。贯穿件锻件的研制从冶炼、锻造、热处理三道工序进行方案技术优化,并进行论证和试验,验证了方案的合理性,为保证安全壳管道系统设计研究提供了参考。

     

    Abstract: This article analyzes and summarizes the development process of a forging for the mechanical penetration of a nuclear island containment vessel in a certain company. This forging has a slender thin-walled stepped structure. In order to prepare high-quality steel ingots for nuclear power forgings, a control scheme for the number of ladle cycles was independently designed, and the Ca line addition was adjusted based on the ladle age, achieving the effect of Ds type inclusions ≤ 1.0 level. A specialized insulation device for forging design has achieved multi-stage temperature control forging method, reducing the temperature drop at both ends, minimizing the number of fires, and avoiding high-temperature small forging ratio forging. Calculate the phase transition point based on the composition, determine the two normalizing temperatures, and obtain 7.5 grade fine grains; Tempering increases the hydrogen expansion time, effectively avoiding hydrogen induced defects. The development of through piece forgings was optimized through three processes: smelting, forging, and heat treatment, and the rationality of the plan was verified through demonstration and testing. This provides a reference for ensuring the design and research of the safety shell pipeline system.

     

/

返回文章
返回