基于智能机器人的核级管配件标识生产线设计

Design of Nuclear Grade Pipe Fittings Marking Production Line based on Intelligent Robot

  • 摘要: 在核电工程建设中,管配件种类繁多,传统核级管配件的标识主要依赖人工调节激光设备的焦距和区域,存在误差高、速度慢等问题。为解决此问题,该文设计了一套基于智能机器人的自动标识生产线。重点对智能机器人自动标识生产线的设计、圆柱形管配件的机械夹爪固定与旋转控制、不规则形管配件的传送带输送、机械臂自动定位技术以及激光标识与自动检验系统开展了深入研究。通过采用线扫描相机与激光镜头配合对圆柱形管配件进行精准标识,结合面阵相机与激光位移传感器实现对不规则管配件的自动定位和焦距调整,并配套自动检验、人工涂刷色标和自动烘干及成品下线存储全流程工序。试验结果表明,系统在提升标识速度、精准度和智能化水平方面具有显著优势,为核级管配件的自动化标识提供了切实可行的解决方案。

     

    Abstract: In the construction of nuclear power engineering, there are a wide variety of pipe fittings. The marking of traditional nuclear-grade pipe fittings mainly relies on manual adjustment of the focal length and marking area of laser equipment, which leads to high marking error and low working efficiency. To tackle this problem, this paper designs an automatic marking production line based on intelligent robots. This paper conducts an in-depth study on the overall design of the intelligent robotic automatic marking production line, mechanical clamping and rotation control of cylindrical pipe fittings, conveyor feeding of irregular pipe fittings, automatic positioning technology of robotic arms, as well as laser marking and automatic inspection systems. The system adopts a line-scan camera paired with a laser lens to realize precise marking on cylindrical pipe fittings. Combined with area-scan cameras and laser displacement sensors, automatic positioning and focal length adjustment are realized for irregular pipe fittings. The production line integrates full-process stations including automatic inspection, manual color marking coating, automatic drying and offline finished product storage. Experimental results verify that the system has remarkable advantages in improving marking speed, marking accuracy and intelligence level, which provides a practical feasible solution for the automatic marking of nuclear-grade pipe fittings.

     

/

返回文章
返回