基于AI技术的皮带机故障诊断系统研究

Research on Belt Conveyor Fault Diagnosis System based on AI Technology

  • 摘要: 针对矿用皮带机运行工况复杂、故障率高以及现有故障诊断方法存在效率低、精度不足等问题,该文以皮带机主要结构为基础,结合常见故障形式,应用人工智能技术设计了一套故障诊断系统。具体而言,开展了基于多源传感数据的振动频谱特征提取,构建了融合卷积神经网络与时序分析的故障分类模型,设计了基于机器视觉的皮带撕裂动态检测算法,并搭建了边缘计算与云端协同的智能诊断架构。同时,验证了多模态数据融合对复杂工况的适应性,并优化了故障定位的可解释性可视化模块。结合实际应用案例,从异常振动识别与图像诊断效果两方面对系统性能进行了分析。结果表明,该基于人工智能的故障诊断系统能够实现皮带机故障的快速、准确识别与定位,显著缩短了故障处理时间,从而有效保障了设备的安全、稳定和高效运行。

     

    Abstract: In view of complex operating conditions and high failure rate of mine belt conveyors, and the low efficiency and insufficient accuracy of existing fault diagnosis methods, this paper designs an intelligent fault diagnosis system based on the main structure and common fault types of belt conveyors by applying artificial intelligence technology. Specifically, vibration spectrum feature extraction is carried out based on multi-source sensor data, a fault classification model integrating convolutional neural networks and time series analysis is constructed, a dynamic detection algorithm for belt tearing based on machine vision is designed, and an intelligent diagnosis architecture combining edge computing and cloud collaboration is established. Meanwhile, adaptability of multi-modal data fusion to complex working conditions is verified, and the interpretable visualization module for fault location is optimized. Combined with practical application cases, system performance is analyzed from abnormal vibration recognition and image diagnosis effects. The results show that the proposed AI-based fault diagnosis system can realize rapid and accurate identification and location of belt conveyor faults, significantly shorten fault handling time, and thus effectively ensure safe, stable and efficient operation of the equipment.

     

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